WELDING TRAINING COURSE

Welding Manual Volume 1 (752 pages)

CHAPTER 1 - INTRODUCTION

Section I -   General
Section II -  Theory

CHAPTER 2 - SAFETY PRECAUTIONS IN WELDING OPERATIONS

Section I -  General Safety Precautions
Section II - Safety Precautions in Oxyfuel Welding
Section III -Safety in Arc Welding and Cutting
Section IV - Safety Precautions for Gas Shielded Arc Welding
Section V - Safety Precautions for Welding and Cutting Containers That Have Held Combustibles
Section VI - Safety Precautions for Welding and Cutting Polyurethane Foam Filled Assemblies

CHAPTER 3 - PRINT READING AND WELDING SYMBOLS

Section I -    Print Reading
Section II -   Weld and Welding Symbols

CHAPTER 4 - JOINT DESIGN AND PREPARATION OF METALS

CHAPTER 5 - WELDING AND CUTTING EQUIPMENT

Section I -    Oxyacetylene Welding Equipment
Section II -   Oxyacetylene Cutting Equipment
Section III -   Arc Welding Equipment and Accessories
Section IV -  Resistance Welding Equipment
Section V -  Thermit Welding Equipment
Section VI -  Forge Welding Tools and Equipment

CHAPTER 6 - WELDING TECHNIQUES

Section I -     Description
Section II -    Nomenclature of the Weld
Section III -   Types of Welds and Welded Joints
Section IV -  Welding Positions
Section V -   Expansion and Contraction in Welding Operations
Section VI -  Welding Problems and Solutions

CHAPTER 7 - METALS IDENTIFICATION

Section I -     Characteristics
Section II -    Standard Metal Designations
Section III -   General Description and Weldability of Ferrous Metals
Section IV -  General Description and Weldability of Nonferrous Metals

CHAPTER 8 - ELECTRODES AND FILLER METALS

Section I -    Types of Electrodes
Section II -   Other Filler Metals

CHAPTER 9 - MAINTENANCE WELDING OPS FOR MILITARY EQUIPMENT

CHAPTER 10 - ARC WELDING AND CUTTING PROCESSES

Section I -    General
Section II -   Arc Processes
Section III -   Related Processes

CHAPTER 11 - OXYGEN FUEL GAS WELDING PROCEDURES

Section I -    Welding Processes and Techniques
Section II -   Welding and Brazing Ferrous Metals
Section III -   Related Processes
Section IV -  Welding, Brazing, and Soldering Nonferrous Metals

CHAPTER 12 - SPECIAL APPLICATIONS

Section I -     Underwater Cutting and Welding with the Electric Arc
Section II -    Underwater Cutting with Oxyfuel
Section III -    Metallizing
Section IV -   Flame Cutting Steel and Cast Iron
Section V -   Flame Treating Metal
Section VI -   Cutting and Hard Surfacing with the Electric Arc
Section VII -  Armor Plate Welding and Cutting
Section VIII -  Pipe Welding
Section IX -   Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings
Section X -    Forge Welding
Section XI -   Heat Treatment of Steel
Section XII -  Other Welding Processes

CHAPTER 13 - DESTRUCTIVE AND NONDESTRUCTIVE TESTING

Section I -      Performance Testing
Section II -     Visual Inspection and Corrections
Section III -     Physical Testing

APPENDIX A - REFERENCES
APPENDIX B - PROCEDURE GUIDES FOR WELDING
APPENDIX C - TROUBLESHOOTING PROCEDURES
APPENDIX D - MATERIALS USED FOR BRAZING, WELDING, SOLDERING, CUTTING,  AND METALLIZING
APPENDIX E - MISCELLANEOUS DATA
GLOSSARY

Welding Operations II (78 pages)

Inert gas welding principles
Equipment and safety precautions
Gas metal-welding principles
Operations and equipment
Nomenclature
Procedures for troubleshooting welding

Welding Theory (78 pages)

Lesson: Welding Symbols

Task: Interpret welding symbols and describe the use of welding symbols on drawings

 Practical Exercise References Examination